Built for Reliability: A Guide to ABB Star Teck Fittings
In electrical installations, the performance of a system depends not only on the cable itself, but also on the quality of the connections that support it. Star Teck fittings have become a trusted solution for terminating armoured cable in demanding environments, offering reliability, safety, and ease of installation.
At EB Horsman & Son, we support contractors and engineers with solutions like Star Teck fittings that are designed to meet the rigorous standards of Western Canada’s industries, from resource development to infrastructure and manufacturing.
What Are Star Teck Fittings
Star Teck fittings are specialized connectors designed for use with Teck cable and other armoured cables. Their primary function is to provide a secure mechanical and electrical termination while maintaining cable integrity and ensuring proper grounding.
Originally developed as part of a long history of innovation, the Star Teck product line has become a recognized industry standard, known for safety, durability, and installation efficiency.
These fittings are widely used in environments where cables must withstand mechanical stress, moisture, corrosion, and hazardous conditions
Why Contractors Choose Star Teck Fittings
For electrical professionals, selecting the right fitting is about more than compatibility. It is about efficiency, reliability, and long term performance.
Star Teck fittings are widely chosen because they:
- Reduce installation time and complexity
- Provide consistent, high quality performance
- Minimize the risk of failure in demanding environments
- Support a wide range of cable types and applications
Their proven track record across Canadian industry makes them a dependable choice for both new installations and upgrades.
A Complete Family of Fittings
One of the key strengths of ABB’s Star Teck offering is the depth and versatility of its product family. Each series has been developed to address specific installation challenges, from general purpose applications to highly specialized hazardous environments.
The STX Series builds on the standard design by introducing features specifically engineered for hazardous locations. These fittings include an integral sealing chamber that simplifies the process of sealing cables in environments where the presence of gases or vapours requires additional protection.
Compared to traditional sealing methods, the XP design reduces preparation time and improves consistency during installation. This makes it a preferred solution in industries such as oil and gas, petrochemical processing, and heavy industrial operations where safety and compliance are critical.
The STE Series introduces one of the most important innovations in the Star Teck lineup, a range taking design. Instead of requiring multiple fitting sizes for different cable diameters, a single STE fitting can accommodate a range of cable sizes.
This significantly reduces the amount of inventory required on site and simplifies product selection during project planning. In addition, the inclusion of removable armour stops makes cable preparation more flexible and efficient, especially in projects with varying cable types.
The STEX Series combines the advantages of both the XP and Extreme designs, bringing together hazardous location protection with range taking flexibility. This makes it one of the most adaptable solutions in the product family.
With integrated sealing capabilities and the ability to support multiple cable sizes, STEX fittings streamline both specification and installation in complex environments. They are ideal for projects where conditions are demanding and space, time, and inventory must all be managed efficiently.
Designed for Canadian Conditions
Teck cable itself was developed for use in Canadian industries and is designed to perform in both indoor and outdoor environments, including wet, dry, and corrosive conditions.
Star Teck fittings are engineered to meet these same demands. Manufactured with Canadian applications in mind, they are suitable for use in:
- Industrial facilities
- Oil and gas operations
- Mining and resource sites
- Infrastructure and utility projects
Their robust construction ensures reliable performance even in extreme temperatures and challenging environments.
Supporting Code Compliance and Safety
Electrical installations in Canada must meet strict regulatory requirements. Star Teck fittings are designed to comply with CSA standards and Canadian Electrical Code requirements, including:
- Proper strain relief on cable terminations
- Electrical continuity for grounding
- Suitability for hazardous locations
These certifications help ensure installations meet safety standards and perform as expected over time.
Hazardous locations – Class, zone and division certifications
Class I
IEC Zone System
CEC Division (pre-1998) system
| Watertight 10464 Series |
Star Teck ST050 to ST400 |
Star Teck XP STX050 to STX400 |
Star Teck Extreme STE050 to STE200 |
Star Teck Extreme STE250 to STE400 |
Star Teck Extreme XP STEX050 to STEX400 |
|
|---|---|---|---|---|---|---|
| With SC4-KIT-1, SC65 integral sealing compound | ||||||
| Zone 1 Groups IIC, IIB, IIA |
Not certified | Not certified | Certified | Not certified | Not certified | Certified |
| Division 1 Groups A, B, C, D |
Not certified | Not certified | Certified | Not certified | Not certified | Certified |
| Zone 2 Groups IIC, IIB, IIA |
Not certified | Not certified | Certified | Not certified | Not certified | Certified |
| Division 2 Groups A, B, C, D |
Not certified | Not certified | Certified | Not certified | Not certified | Certified |
| With Class I HLA sealing fitting | ||||||
| Zone 1 | Certified | Certified | Not required | Certified | Certified | Not required |
| Division 1 | Certified | Certified | Not required | Certified | Certified | Not required |
| Zone 2 | Certified | Certified | Not required | Certified | Certified | Not required |
| Division 2 | Certified | Certified | Not required | Certified | Certified | Not required |
Classes II and III, Divisions 1 and 2
| Watertight 10464 | Star Teck | Star Teck XP | Star Teck Extreme | Star Teck Extreme XP | |
|---|---|---|---|---|---|
| Class II Divisions 1, 2 Groups E, F, G |
Certified | Certified | Certified | Certified | Certified |
| Class III Divisions 1, 2 |
Certified | Certified | Certified | Certified | Certified |
| Enclosure Type 6P | Not certified | Not certified | Not certified | Certified | Not certified |
| Enclosure Type 4 | Certified | Certified | Certified | Certified | Certified |
Comparison of Division and IEC Zone Systems
| Class I | Division System | Zone System | Notes |
|---|---|---|---|
| Gases and vapours | Division 1 | Zone 0 | Zone 0 locations are a small percentage of hazardous locations |
| Division 1 | Zone 1 | Class I Division 1 includes both Zone 0 and Zone 1 | |
| Division 2 | Zone 2 | Zone 2 and Division 2 are essentially the same |
| Cable hub size | Star Teck (ST) | Star Teck XP (STX) | Star Teck Extreme (STE) | Star Teck Extreme XP (STEX) | Watertight 10464 |
|---|---|---|---|---|---|
| 14/2 | ST050-464 | STX050-464 | STE050 | STEX075 | 10464 |
| 14/3 | ST050-464 | STX050-464 | STE050 | STEX075 | 10464 |
| 14/4 | ST050-464 | STX050-464 | STE050 | STEX075 | 10464 |
| 14/6 | ST050-465 | STX075-465 | STE050 | STEX075 | 10465-TB |
| 14/8 | ST050-466 | STX075-466 | STE050 | STEX075 | 10466 |
| 14/10 | ST075-467 | STX075-467 | STE075 | STEX075 | 10467 |
| 14/20 | ST100-469 | STX100-468 | STE100 | STEX100 | 10469 |
| 12/2 | ST050-464 | STX050-464 | STE050 | STEX075 | 10464 |
| 12/3 | ST050-464 | STX050-464 | STE050 | STEX075 | 10464 |
| 12/4 | ST050-465 | STX075-465 | STE050 | STEX075 | 10465-TB |
| 10/2 | ST050-464 | STX050-464 | STE050 | STEX075 | 10464 |
| 10/3 | ST050-465 | STX075-465 | STE050 | STEX075 | 10465-TB |
| 10/4 | ST050-465 | STX075-465 | STE050 | STEX075 | 10465-TB |
| 8/3 | ST075-467 | STX100-467 | STE075 | STEX100 | 10466 |
| 8/4 | ST075-467 | STX100-467 | STE075 | STEX100 | 10467 |
| 6/3 | ST075-468 | STX100-468 | STE075 | STEX100 | 10468 |
| 6/4 | ST100-469 | STX125-469 | STE100 | STEX125 | 10468 |
| 4/3 | ST100-469 | STX125-469 | STE100 | STEX125 | 10469 |
| 3/3 | ST100-469 | STX125-469 | STE100 | STEX125 | 10469 |
| 2/3 | ST125-470 | STX150-470 | STE125 | STEX125 | 10469 |
| 1/3 | ST125-550 | STX150-550 | STE125 | STEX150 | 10470 |
| 1/0/3 | ST125-550 | STX150-550 | STE150 | STEX150 | 10470 |
| 2/0/3 | ST150-472 | STX200-472 | STE150 | STEX200 | 10471 |
| 3/0/3 | ST150-472 | STX200-472 | STE150 | STEX200 | 10471 |
| 4/0/3 | ST200-551 | STX200-473 | STE200 | STEX200 | 10472 |
| 250/3 | ST200-474 | STX200-474 | STE200 | STEX250 | 10473 |
| 300/3 | ST200-474 | STX200-474 | STE200 | STEX250 | 10474 |
| 350/3 | ST200-475 | STX250-475 | STE200 | STEX250 | 10474 |
| 400/3 | ST250-477 | STX250-475 | STE250 | STEX300 | 10475 |
| 500/3 | ST250-478 | STX300-478 | STE250 | STEX300 | 10476 |
| 600/3 | ST300-479 | STX300-479 | STE300 | STEX300 | 10477 |
| 750/3 | ST300-480 | STX350-480 | STE300 | STEX350 | 10478 |
*For reference only. Suggested cable size may vary with cable manufacturer specifications.
